Glitter® 801D Super Energy-Gathered Pulse Technology
Capacitor Energy-Storage
Precision Pulse Spot Welder
User Manual
Thank you for choosing GLITTER series products, it will bring you convenience and efficiency for spot welding work. For optimal user experience, please read the manual carefully before using and keep it for future reference. Glitter has the rights to upgrade the machine and modify the manual with no more notice, thanks for understanding.
Page 1
Product Features
1.Command to the traditional AC spot welding machine, the new-designed 801d capacitor energy-storage spot welder has no interfere to the electric circuit, no more tripping problems.
2.The 801D adopts the latest energy-gathered pulse welding technology, it has a great welding power, the welding spot is nice and elegant, ensuring you a reliable welding effect.
3.The maximum welding power of the machine can be up to 12 KW, meeting the needs for large-batteries welding.
4.The welding power can be adjusted conveniently via two buttons according to the thinkers of welding objects, the LED screen will display the welding parameters.
5.The machine is equipped with two super capacitors which have long working-life and large capacity, ensuring the low power-consumption and high output welding work.
6.«AT» (automatic welding) and «MT» (foot pedal controlling) two welding modes help you finish the welding work easily and efficiently.
7.Compatible with 7 series mobile welding pen.
8.The compact aluminum alloy shell can effectively dissipate heat.
9.The LED screen will display the instantaneous current value during welding work.
Applications
Widely used in battery pack building&maintenance and common metal welding:
1.Fast welding&maintenance of lithium iron phosphate battery packs or ternary lithium battery packs for electric bicycle, hoverboard, swing car, electro tool, home appliance, robot, etc.
2.Fast welding of NI-MH battery (nickel-metal hydride battery).
3.Fast welding&maintenance of small battery packs for mobile power supply, flashlight, etc.
4.Fast welding of polymer batteries for model airplane, bluetooth earphone, cellphone, laptop, automobile data recorder, bluetooth tire pressure monitor, etc.
5.Fast welding of circuit board, battery connecting strip (nickel/nickel plated), electronic components, hardware parts, lead wires, etc.
6.Suitable for nickel, stainless steel, iron, brass, titanium, molybdenum, etc.
Parameters
Model | GLITTER 801D | Voltage Output | 5~6V (Peak) |
Voltage Input | AC 100-240V 50/60HZ | Peak Welding Energy | 238J |
Pulse Power | 12KW (Peak) | Trigger Mode | AT/MT |
Energy Grade | 0-99T | Welding Mode | Push down spot welding/Mobile pen spot welding |
Pulse Time | 0~20mS | Preload Delay | 20~50mS |
Adapter parameter | 15V2A~3A(Peak) | Charging Time | 20~30min |
Dimension | 67(L)x176(W)x126(H)mm | Weight | 2KG |
Packing List
1. Main machine x 1 pc | 6. Hexagon spanner x 1 pc |
2. Power adapter x 1 pc | 7. Base x 1 pc |
3. Foot Pedal x 1 pc | 8. Welding pin on the welding arm(73SA) x 2 pairs |
4. Mobile welding pen(HB-73B) x 1 pair | 9. Welding pin on the welding pen(HB-73B) x 1 pair |
5. Welding arm(73SA) x 1 pc | 10. Manual&Warranty Card(73SA) x 1 pc |
Page 2
Product Diagram
Front view | Side View |
Led Display | Foot pedal socket |
Energy Grade | Power socket |
Setting Button | |
Gather Energy Pulse | |
Output Interface |
Control panel sketch map
Capacitor charging | Pulse current |
Voltage indicator | Pulse voltage |
Welding current display | Welding signal |
Energy Grade | Pulse time |
Numerical value | Foot Pedal triggering welding |
Charging indicator | Foot Pedal triggering welding |
Gather Energy Pulse | Automatic triggering welding |
- The charging voltage of the spot welder is 5.2~5.8.
- The output welding current is 0.8KA
The SW will light up during welding instantly. - This means the energy release is (25t).
The release energy grade for AT mode can be adjusted from 00 to 99. - MT is the foot control triggering mode.
- E01 is spot welding fault indicator.
Annotation of unit symbols on the Control panel
KA: 1KA equals to 1000 amps, 0.8KA=800A | ms: millisecond |
DCV: Direct voltage | MT: Foot pedal control welding method |
SW:Welding signal light | AT: Automatic welding method |
Page 3
General introduction of 801D spot welder
The product instructions for supplementary
Two wires of welding pen are better to close together for welding in automatic mode.
Please do not take the tapes off from welding off otherwise that will affect the welding effect.